STEELMATE PRO SERIES
Ultra high deposition, Excellent arc control, Seriously heavy duty
| Welding process package | |||
| HSP (High Speed Pulse) | ● | ||
| HSA (High-Speed Spray Arc) | ● | ||
| ULS (Ultra Low Spatter)
|
○ | ||
| HPC (Hybrid Pulse Control) | ○ | ||
| MDP (Micro Double Process) | ○ | ||
| HSS (High Speed Spot) | ○ | ||
| Operational Method | |||
| At the remote control | ○ | ||
| At the torch | ○ | ||
● Standard options ○ Optionally available
Simple operation
1.Select operation mode.
2.Select Job-list No. (Welding process)
3.Adjust welding current.
(always the perfect setting by the synergic function using the material thickness)
STEELMATE PRO 500 is comprised of a variety of advanced welding processes with built-in perfect welding curves , to present excellent welding results with different shielding gases and on different metal materials with a JOBs-list. At the same time, it makes parameterization and operation much easier.
MORE FLEXIBLE CONTROL
The portable wire feeder is equipped with a full-featured remote control, which allows all parameters to be set at hand, making operation more convenient and fast.
More Productivity
Steelmate series set itself apart by its highly focused and incredibly stable arc combined with an high energy density that stands head and shoulders above any other comparable process. The increased arc pressure that fows into the Steelmate weld pool adds a signifcant speed boost to MIG-MAG welding across the entire power range, making it faster, much easier to control; and allowing smaller opening angles for narrow gap welding helps conserve both valuable time and precious material.
Improved Operation Process & Controls
With the arc length control, no matter the changing distance between the torch and the workpiece, or the welding voltage, the arc length is kept constant, and the seam quality and appearance remain unchanged.
The arc can easily be adjusted depending on the workpiece and positions as well as to the individual preferences of the welder through Dynamic Control. Changing the arc to soft or hard or anywhere in between, increases the reliability for a good root formation and side fusion even with a non-ideal position of the torch.
Initial Arc control is used to improve the success rate of arc ignition and form a smaller molten ball. Burn Back Control enhances the function of eliminating molten ball, making the secondary arc initial easier.
Long distancewelding work
Ultra-Long cable loop compensation function
Intelligent compensation makes welding more stable, especially suitable for oversized workpiece welding occasions.
Separated Wire Feeder & Remote Control, Robotic Ready
Robotic with advanced MIG process package, achieve ultra-high efficient welding with perfect welding performance.Optional package for robot interface by Analog connectors or Digital ports including EtherNetlP, DeviceNet, CAN, CANOPEN, RJ485 etc.
HSP - High Speed Pulse
Get better welding seam
Less heat input, less spatters, less rework
Get higher welding strength
Deeper penetration, no undercut defects, higher strength.
HSA - High Speed Spray Arc
The perfect combination of a highly concentrated and extremely stable arc with high density. HSA delivers deeper penetration, narrower heating zone, allows smaller opening angles for multi-layer welding, significantly improves the welding speed up to 30% faster than conventional MIG-MAG welding. It makes welding more efficient and more economical.
Smaller opening angle
Deeper penetration
More material saving
Higher welding efficiency
ULS - Ultra Low Spatters
The ULS process is a modified short-arc transfer arc with perfect waveform setting that greatly reduces spatter generation. In the pinch phrase, there is a special current interruption, the energy is extracted under the program setting, avoiding the explosion caused by the large current, and the surface tension of the molten pool warms the generated droplets. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.
HPC - Hybrid Pulse Control
The key is synergetic waveform controlled welding process control variants applied in MIG welding which are Pulse(spray arc) and short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.
HPC Vertical-up Welding Process
The secret is the combination of two processes: one is the high energy phase to heat up the material quickly. Topwell's control technology ensures a perfect transition to the rapidly reduced energy phase. It ensures reliable penetration, precisely sized weld filling and a near- optimal throat thickness.Vertical-up welding with Topwell's HPC process is significantly much faster and simpler than classical "X-Mas tree".
HSS - High Speed Spot Technology
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
